Immersion Ultrasonic Vibration Transducer Rod 750W 28kHz 40kHz 800mm SUS304 Immersible Sonicator Tube for Industrial Tank Cleaning

Industrial Cylindrical Ultrasonic Immersion Transducer Rod System (Model: GH1580)

360-Degree Radial Cavitation for Process Tanks, Chemical Dispersion, Defoaming, and Heavy Degreasing

The GH1580 cylindrical immersion transducer rod provides radial ultrasonic energy for retrofitting existing industrial tanks, reaction vessels, and narrow fluid channels. Unlike flat transducer packs that direct acoustic energy in one direction, this tubular configuration emits cavitation waves uniformly across a full 360-degree radius.

The system combines a sealed stainless steel vibrating rod containing 15 industrial-grade piezoelectric elements with an external separate-excitation digital generator. The design supports manual output regulation, sweep operation, and degassing modes to match specific fluid dynamics and chemical processes.

Technical Specifications

Vessel Integration and Mounting Configurations

The integrated mounting flange allows rigid, fluid-tight installation directly into new builds or existing process tanks without structural replacement:

• Vertical Top Installation: Suspended directly from the top tank rim or lid into the bath center. Suited for dip tanks, batch degreasing lines, and mixing tanks.
• Vertical Bottom Installation: Flange-mounted through the base plate of the reservoir. Acoustic energy radiates upward through the full liquid column, preventing dead zones at the tank floor.
• Horizontal Side Installation: Inserted through tank sidewalls or inline pipe segments. Recommended for deep reservoirs, recirculating fluid tanks, and continuous inline flow reactors.

Operational Requirement: The entire active rod length must remain fully submerged in fluid before power is applied. Dry operation causes thermal destruction of the internal piezoelectric stack.

Application Engineering & Frequency Selection

1. Frequency Selection Guide

• 28 kHz (60 mm Diameter): Heavy-Duty Decontamination
  Produces larger cavitation bubbles that release high mechanical impact upon implosion. Recommended for removing thick grease, carbon deposits, mill scale, heavy rust, and drawing lubricants from engine blocks, machining tooling, and casting parts.
• 40 kHz (50 mm Diameter): Precision Cleaning & Fluid Processing
  Generates smaller cavitation bubbles at high density for uniform surface scrubbing without surface erosion. Suitable for precision machined components, electronic housings, optical fixtures, and delicate medical hardware.

2. Liquid Degassing and Defoaming

High-frequency compression waves force entrained micro-bubbles and dissolved gases to coalesce into larger buoyancy bubbles that surface promptly. This reduces or eliminates chemical defoaming additives in paints, varnishes, polymer resins, and liquid food production.

3. Dispersion, Emulsification, and Extraction

Acoustic shear breaks down particle agglomerates, blends immiscible fluids, and accelerates liquid-solid extraction in chemical processing, nanoparticle dispersion, and botanical extraction systems.

Quality Control and Manufacturing Standards

• Piezoelectric Calibration: Each transducer element undergoes impedance analysis prior to assembly to ensure consistent resonance and electrical balance across the 15-element array.
• Hermetic Weld Testing: Automated TIG welding processes seal the tube and flange joints. The assembly is pressure-tested to prevent fluid ingress during continuous operation.
• Continuous Load Verification: Completed units undergo operational tank testing under load to confirm power delivery and frequency lock.
• Protective Packaging: Transducer rods ship in reinforced export wooden cases to prevent shaft deflection during international transit. Generators ship in high-density foam-lined cartons.

Factory Direct Capabilities and OEM Service

Granbo Technology Industrial Shenzhen Co., Ltd. has developed and manufactured ultrasonic systems in Bao’an District, Shenzhen, since 2013. The company maintains in-house engineering and production lines capable of supporting custom industrial requirements:

1. Parameter Submission: Supply target tank dimensions, operating temperature, fluid chemistry, and processing goal (degreasing, dispersion, degassing).
2. Configuration Formulation: Determine optimal rod length, tube diameter (50 mm or 60 mm), operating frequency (28 kHz or 40 kHz), and metallurgy (SUS304, SUS316, or Titanium).
3. Engineering Validation: Approval of technical dimension schematics, electrical ratings, and flange patterns.
4. Production and Shipment: Assembly, factory burn-in inspection, and direct dispatch via air, sea, or express courier.

Compliance and Operational Guidelines

Industrial Certifications

• Quality Management: ISO 9001:2015 certified production
• Electrical Safety and EMC: CE Certified
• Environmental Standards: RoHS Compliant
• Electromagnetic Compatibility: FCC Certified

Essential Operating Guidelines

• Submersion: Never power the unit without complete fluid immersion along the active rod section.
• Part Clearance: Maintain a minimum clearance of 2 mm between treated parts and the vibrating tube surface to prevent localized wear and acoustic dampening.
• Chemical Selection: Standard SUS304 tubing is compatible only with neutral or mild water-soluble detergents. Strong acids or alkalis require SUS316 or titanium construction.
• Duty Cycle Management: For extended high-power runs, incorporate periodic cooling intervals (at least 3 minutes) to maintain thermal stability.
• Generator Protection: Position the generator housing in a dry, ventilated area away from moisture splash, acid fumes, and steam exhaust.