100W 40kHz Ultrasonic Cleaning Transducer Horn Type Piezoelectric Sensor for Dental Instrument Degreasing Tanks and DIY Immersible Boxes

40kHz 100W Industrial Ultrasonic Cleaning Transducer

Key Performance & Mechanical Advantages

• High Electroacoustic Conversion Efficiency: Optimized resonant structure delivers uniform acoustic cavitation with minimal dielectric loss.
• Large Amplitude & Strong Output: Horn-type flared geometry maximizes mechanical vibration amplitude.
• Low Thermal Dissipation: High-Q piezoelectric elements limit heat buildup during continuous long-cycle operations.
• Stable Frequency Consistency: Strict pre-stress torque calibration ensures impedance stability under fluctuating bath temperatures.

Precision Engineering Details:

• Sandblasted Radiating Base: Precision-ground contact surface maximizes mechanical adhesion with epoxy resins, preventing delamination from stainless steel tanks.
• Acoustically Optimized Flare Profile: Hydrodynamic horn curve facilitates smooth acoustic impedance matching with the liquid load.
• High-Dielectric Insulation System: High-temperature bonding adhesives ensure insulation resistance and eliminate internal arcing risks.

2. Technical Specifications & Dimensions

3. Exploded Component Breakdown

1. High-Tensile Hexagon Socket Bolt: Central bolt secures uniform pre-stress compression across the piezoelectric ceramic stack.
2. Stainless Steel Back Mass (Reflector): Directs acoustic energy forward through the radiating head.
3. PZT Piezoelectric Ceramic Rings: High mechanical Q-factor ceramics ensure stable electroacoustic output.
4. Pure Copper Electrode Terminals: Low-resistance dual-lug tabs allow reliable lead wire soldering.
5. High-Dielectric Insulation Sleeve: Isolates the central bolt to prevent electrical breakdown.
6. Ground/Sandblasted Radiating Front Mass: Formulated from lightweight, cavitation-resistant aluminum alloy.

4. Tank Installation & Bonding Procedure

1. Surface Preparation: Grind the bonding areas on the bottom/side of the stainless steel tank to remove oxide layers and clean with industrial solvent.
2. Stud Welding (Optional/Recommended): Weld threaded studs onto the center of each marked transducer location using a stud welder.
3. Adhesive Application: Apply a uniform layer of structural epoxy (e.g., Araldite) to the sandblasted transducer base and the tank surface.
4. Torque Mounting & Curing: Fasten the transducer onto the stud, squeeze out air bubbles, and allow full thermal curing before wiring.

5. Electrical Wiring & Connection Guidelines

• Parallel Wiring Configuration: All ultrasonic transducers must be connected in parallel across the generator output.
• Lead Wire Specification: Use high-temperature silicone lead wire with a minimum conductor cross-section of 1.5 mm².
• Polarity Rules:
  • Positive (+): Connect central electrode tabs between the ceramic rings to the High-Voltage (Red) lead of the ultrasonic generator.
  • Negative (-): Connect outer terminal tabs to the Ground/Return (Black) lead and bond directly to the tank chassis.

6. Comprehensive Product Portfolio & OEM Customization

We manufacture a full range of ultrasonic transducers from 20 kHz to 200 kHz, with power ratings from 35 W to 120 W, covering cylindrical, horn, and dual-frequency configurations.

7. Typical Industrial Applications

• Immersible Ultrasonic Transducer Packs: Sealed submersible boxes for retrofit installation in existing tanks.
• Benchtop & Industrial Ultrasonic Cleaners: Automotive parts degreasing, PCB defluxing, medical instrument disinfection, and optical lens washing.
• Automated Multi-Stage Cleaning Lines: Ultrasonic degreasing, electroplating pretreatment, and surface phosphating rinse tanks.

8. Manufacturing Capability & Quality Control

• Strict Raw Material Sourcing: Certified aluminum billets and high-grade PZT ceramic discs.
• CNC Precision Machining: Tight dimensional tolerances for stable resonance matching.
• 100% Impedance Analyzer Testing: Every transducer is tested for resonant frequency, static capacitance, and dynamic impedance before dispatch.

9. Export Standard Packaging

• Shockproof Custom Foam Trays: Individual grid slots prevent surface abrasion and ceramic disc impact damage.
• Moisture-Resistant Inner Sealing: Heavy-duty polyethylene bag inner wrap.
• Reinforced Master Cartons: High-burst-strength corrugated cartons reinforced with corner protectors and packing straps for ocean/air freight.